INDUSTRIAL DC BATTERY CHARGER

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Industrial DC Battary Charger

PMI DC Battery Chargers are fully digitalrectifier systems designed for dependable and efficient DC voltage supply for battery charging and DC loads. With precise voltage and current control, they support a wide range of industrial applications where reliability and service life are critical.

PMI Battery Chargers are widely used in different industries such as Power Generation, Power Distribution, Power Transmission, Manufacturing, Transportation, Mining, Oil & Gas with different applications such as Alarm, Control, Signal and Supply of DC Breakers in Power Plants, Substations, Switchgears, Railways and Offshore Plants

Overview

Main Category
Industrial Rectifier
Max Current
Up to 2000 A
Voltage Range
24 V – 220 VDC
Topology
SCR / IGBT
Isolation
Input transformer standard
Comms
Modbus / SNMP / IEC 61850 / DNP / Profibus
Battery Types
Battery Types
Batt. Functions
Auto/Manual boost + online battery test

More Detail:

Contact info

STANDARD FEATURES

6 Pulse (for 3 Phase)
Input Transformer for Galvanic Isolation
Front Panel with LCD or Touch Screen
Digital Metering on LCD including, Input Voltage and Current (for 1 Phase), Battery Voltage and Current, Load Voltage, Charger Output Current
Redundant Supply for LCD
Separate Battery Charge Current and Output Current Adjustment via Current Transformer
Output LC Filter
Transient Surge Protection (via Varistor)
Input MCB with Auxiliary Contacts
Load and Battery MCB (up to 60A) with Auxiliary Contacts
Load and Battery NH Fuse (higher than 60A) with Auxiliary Contacts
Forced Ventilation with Smart Fan
Event History up to 1000 Events
8 Free Contacts
Automatic Online Battery Performance Test

Automatic and Manual Boost Function

OPTIONAL FEATURES

12 Pulse (3 Phase)
12 Pulse (3 Phase) with Active Harmonic Elimination
Front Panel with LCD or Touch Screen
Digital Metering on LCD Input Current (for 3 Phase)
Analogue AC or DC Voltmeter and Ammeter
Dropper Diodes
DC/DC Converter (Can be used as a voltage stabilizer instead of dropper diodes)
LVD (Battery deep discharge protection contactor)
SCR Fuse (Semiconductor Fast Fuse)
Transient Surge Protection (via Surge Arrester)
Input, Load and Battery MCCB
Front Access Industrial Enclosure
Battery and Battery Charger Inside Same Enclosure
Natural Ventilation
Custom IP Protection
Custom Paint
Enclosure Heater and Lighting
Internal or External Distribution
Forced/Active Load Sharing in Parallel Configuration
Battery Temperature Compensation
8 Free Contacts (Configurable via Communication interface)
Communication (PC Remote, Modbus, SNMP, Profibus, DNP 3.0, IEC 61850 via RS 232, RS 485 or Ethernet TCP/IP ports)

 

GENERAL
Model RDA / RDAT series
Topology SCR / IGBT Rectifier
Control Microprocessor Controlled System
INPUT
Input Isolation Transformer Galvanically isolated / Primary & Secondary Earth Screened
Nominal Voltage and Tolerance 110/127/190/200/220/230/240/380/400/415/480 VAC ±15% (1 Phase or 3 Phase)
Nominal Frequency 50 Hz / 60Hz ±5%
Input Protection Input: Thermic-Magnetic Over Current Protection, Over Voltage Protection, Phase Sequence Free Operation (3 Phase), Soft Start, MCB
OUTPUT
Battery Charging Principle Constant Current/ Constant Voltage
Rated Power Depends on DC voltage and Current
Nominal Output Voltage 12 / 24 / 48 / 110 / 125 / 220 / 264 / 360 / 450 / 900VDC
Output Current Adjustment 0-100% of Nominal Output Current
Static Tolerance ±0.5% (Lower values available upon request)
Output Voltage Ripple RMS ≤ 1% RMS AC of Output Voltage
Boost voltage (V/C) 2,4 lead acid battery 1,60 NiCd Battery (Depends on battery manufacturer recommendation)
Float voltage (V/C) 2,23 lead acid battery 1,40 NiCd battery (Depends on battery manufacturer recommendation)
Dynamic Response Time and Voltage Variation <50msec, <+/-5% (for 10% – 100%, 100% – 10% step load change)
CONTROL ELEMENTS
Battery Test Automatic or manual selectable. Please refer to user manual for details
Boost Timer 0 – 99,9 hours adjustable by 1 minute accuracy
Current Limitation Total output current and battery current can be adjusted separately
ALARM CONTACTS
Open or closed free alarm contacts “Low Battery, Mains Input Normal / Failure, Charger Failure, Overtemperature, Charger Overvoltage, Load MCB ON/ OFF, Battery MCB ON / OFF, Earth Fault”
DISPLAY PANEL & MEASUREMENT
Measurements LCD Display for Line Voltage / Frequency / Current (Standard in 1 Phase, Optional for 3 Phase), Battery Output Voltage / Current, Load Output Voltage, Charger Total Output Current
Indicators Float Mode, Boost Mode, Current Mode, Equalize Mode, Battery Ending, Low Battery, Battery Test Failure, Line Failure, Fan Failure, Over Voltage, Under Voltage, Over Temperature, Rectifier Failure, SCR Fuse Failure, Mains Available, Load MCB, Battery MCB
Adjustable Parameters Float Charge Voltage, Boost Charge Voltage, Equalize Charge Voltage, Battery Charge Current, Rectifier Total Output Current, Low Battery Voltage Alarm, Earth Fault Leakage Current Alarm (only available in 4 line LCD), Battery Ending Voltage Alarm, Online Battery Test Parameters, Auto Boost Charge Parameters, Password
Event History Events recorded and displayed on front panel and on PC via remote communication
Sound Alarm On Warning Messages 2 Short ‘beep’ per 2 seconds
COMMUNICATION AND PARALLELING
Communication (OPTIONAL) RS 485 / RS 232 / Ethernet Ports, Remote PC Control, Modbus, Profibus, SNMP, DNP 3.0 Protocols and TCP/IP options
Paralleling (OPTIONAL) Redundant Operation of Dual Chargers with Forced (Active) Load Sharing Option
LVD
LVD (OPTIONAL) Protection of Battery from Deep Discharge via Contactor. Available on request
DROPPER DIODES
Dropper Diodes (OPTIONAL) Dropper Diodes for Float and Boost Voltage Regulations. Available on request
SAFETY & ENVIRONMENT
Circuit Breakers Input: Miniatur circuit breakers; Output: Miniatur circuit breakers / NH Fuse; Battery: Miniatur circuit breakers / NH Fuse
Over Voltage Protection IEEE 587 4500 A, 110 Joules (standard) / 40kA Surge Arrestor (OPTIONAL)
Electrical Interference Reduction FCC Part 15 Class B
Electrical Standards EN 50091-1 (Security) / EN 50091-2 (EMC)
Protection Level / Color IP 20 / RAL 7035 (Standard), (Higher IP rating and different colors are available, please consult)
Isolation Voltage 2000VAC input/chassis and output/chassis
MTBF 100,000 hrs. (w/out battery group)
Enclosure Material Mild Steel, Zinc-phosphate coated; 100 µm electrostatic paint; 1.5 mm thickness
Cooling Forced fans / Natural (optional)
Cable Entry Bottom / Top (optional)
Distribution OPTIONAL
Heater & Lightning OPTIONAL
Operating Temperature -10 / +40 °C. Higher operating temperatures are available, please consult
Relative humidity 0 – 90%. Higher relative humidity are available, please consult
Operating Altitude Max. 1000 Mt. (Higher altitudes requires de-rating, please consult )
Noise Level Max. 65 db

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